Automotive Manufacturing Statistics 2026
Current US automotive manufacturing statistics. How many vehicles produced, US auto workforce, top states, EV production share, supplier base, and 2026 outlook from BLS, BEA, and trade sources.
US assembly plants build roughly 10 to 11 million light vehicles annually. The number trended down from a 12 million peak in 2015 to 2019, recovered partially after the supply chain disruptions of 2020 to 2022, and now sits at a steady-state cruise as electrification reshapes the model mix.
How many vehicles does the US produce annually?
US assembly capacity concentrates among the Detroit Three (Ford, General Motors, Stellantis North America), Japanese transplants (Toyota, Honda, Nissan, Subaru, Mazda), Korean transplants (Hyundai, Kia), German transplants (BMW, Mercedes-Benz, Volkswagen), and a growing EV-pure-play roster (Tesla, Rivian, Lucid).
How big is the US auto manufacturing industry?
The Bureau of Economic Analysis tracks the transportation equipment sector, which includes autos, aerospace, ships, and railroad equipment, at total shipments above $1.1 trillion. Motor vehicles, parts, and bodies represent roughly 60% of that transportation equipment total.
How many people work in US auto manufacturing?
US motor vehicle parts manufacturing employment, dwarfing the assembly-only count.
Direct automotive manufacturing employment splits roughly 30/70 between vehicle assembly (NAICS 3361) and parts manufacturing (NAICS 3363). Assembly plants pay top of the manufacturing wage scale, with skilled UAW positions and senior technical roles often clearing $90,000 to $130,000 with overtime.
Which states have the most auto manufacturing?
| State | Auto employment | Key assembly plants |
|---|---|---|
| Michigan | 165,000 | Detroit Three HQ, multiple assembly + parts plants |
| Ohio | 105,000 | Honda, Stellantis, Lordstown Motors, parts cluster |
| Indiana | 95,000 | Toyota, Subaru, Honda, parts cluster |
| Tennessee | 75,000 | Nissan, GM, VW, Ford (BlueOval City) |
| Kentucky | 70,000 | Toyota, Ford, GM, parts cluster |
| Alabama | 48,000 | Mercedes, Honda, Hyundai, Toyota-Mazda |
| Illinois | 42,000 | Stellantis, Rivian (Normal), parts cluster |
| South Carolina | 38,000 | BMW, Volvo |
| Texas | 35,000 | Toyota (San Antonio), GM (Arlington), Tesla |
| Georgia | 32,000 | Kia, Hyundai (Metaplant America) |
What share of US-built vehicles are electric?
EV share of US-built light vehicles in 2024, up from approximately 5% in 2021.
Announced US EV and battery manufacturing investment since 2020.
The shift to electric vehicles reshaped US manufacturing investment more aggressively than any change since the Japanese transplant wave of the 1980s. Battery cell manufacturing has drawn the largest single tranche of new factory investment, much of it in Georgia, Kentucky, Tennessee, Michigan, and Indiana under joint ventures between automakers and Asian battery makers.
US automakers and suppliers have announced over $200 billion in EV and battery investments since 2020, with roughly 40% of that committed to plants in Southern states.
How many automotive suppliers are in the US?
US-based tier-1 and tier-2 automotive suppliers tracked by the Original Equipment Suppliers Association.
Tier-3 and tier-4 (specialty processors, raw material converters, fastener and small-component shops) push the count much higher. Most parts shops sell to multiple automakers, though tier-1s often retain dedicated programs per OEM.
The EV transition has both threatened legacy parts categories (engine, transmission, exhaust, fuel system specialists) and created new ones (battery cell, pack assembly, e-axle, power electronics, thermal management).
What does this mean for auto suppliers in 2026?
Three forces define the picture. First, OEM consolidation of supplier lists has accelerated. Tier-1s and OEMs prefer fewer, deeper relationships, which favors larger or highly differentiated specialty shops. Second, the EV transition creates winners and losers along clear technology lines. Third, AI-driven sourcing research is becoming a real factor at the procurement engineer level.
Sources
- 01Motor Vehicle Manufacturing (NAICS 3361) US Bureau of Labor Statistics, 2024
- 02Motor Vehicle Parts Manufacturing (NAICS 3363) US Bureau of Labor Statistics, 2024
- 03US Light Vehicle Sales and Production Federal Reserve Economic Data, 2024
- 04Auto Industry Economic Impact Alliance for Automotive Innovation, 2024